Robot Palletising

Robot Palletizing

With over 20 years of experience in Robotic applications, The Sack Filling and Robot Palletising Company Ltd. is ideally placed to apply a wealth of knowledge and technical ability to almost any conceivable requirement.

The Sack Filling and Robot Palletising Company Ltd. offer the full range of Fuji-Ace robots from Fuji Yusoki Kogyo, which we consider to be the finest in the world for palletizing and de-palletizing applications. With superior reliability, speed, power efficiency, simplicity of operation and ease of teaching the Fuji-Ace is unparalleled in the palletizing marketplace.

Why Fuji-Ace from The Sack Filling and Robot Palletising Company Ltd?

Unlike some other Robot Palletizers on the UK market, the Fuji-Ace was designed from the outset as a Palletising Robot rather than a customised variant of a welding or general purpose industrial Robotic unit. Because of this fact and the limited number of axis required to palletize versus tasks such as welding, Fuji Robotics were able to massively simplify and weight reduce the arm of their robots and use a far more efficient mechanical design for the accuation of the arm.

Power saving

Instead of using heavy, power hungry and complex cycloidal gearboxes with integrated servo motors specified by other manufacturers who integrate the actuation mechanism into their robot arms with the dead weight disadvantage this bring, all Fuji-Ace robots use external high efficiency servo motors with ball screws and timing belt drives.

This appoach makes the robot simpler to service, parts are far cheaper in unit cost to replace and there is not surplus mass being carried by the robot arm. In fact Fuji takes this one stage further by making all Fuji-Ace arms out of high strength, low mass aerospace quality alloy thereby reducing the inertial mass of the system even further thus lowering the input power required.

Finally, by statistically balanceing the arm with a counterweight, power is used only to move the load and not the arm itself.

  • Easy & Cost effective solution to meeting the Manual Handling Requirements.
  • Optimized – no compromise design for palletizing
  • Developed for high capacity production lines
  • Simply integrated into existing plant layout
  • System software can handle up to 4 varying product sizes onto 4 separate pallet positions – simultaneously.
  • Speeds up to 1600 cycles per hour.
  • Compact system footprint
  • Depending on the product, the multi pick-up facility allows speeds up to 5000 units per hour.
  • Up to 200kg lifting capacity.
  • Touch screen programming panel.
  • Ultra-quiet operation
  • CE marked for use throughout Europe

EC-61EC-102

The EC-102 is a very efficient Robotic Palletiser utilizing only 2.5 kva. The EC-102 offers a higher palletising capacity than the previous EC-101 making this a very popular robot among moderate production rates. With two EC-102 models Fuji offers a solution for High Speed (HS) and/or Heavy Weight (HD) applications.

 

 

SpecificationsData Sheets

Specifications

Capacity (cycles/hour) 1300
Payload (inc. hand) 70 Kg
Main body weight 700 Kg
Power (220V, 3PH, 50/60 Hz) 2.3 KVA
Operational Space:
Z axis (vertical)
2300mm
R axis (reach)
1500mm
θ axis (turn)
330°
α axis (wrist)
330°

EC-171EC-171

The EC-171 robot has the largest working envelope of all Fuji-Ace Robots while maintaining the smallest rotation radius. The EC-171 is energy efficient using only 4 kva while still allowing the robot to work in tight space conditions and accomplishing a very high palletizing rate. With two EC-171 models Fuji can offer a solution for High Speed (HS) and/or Heavy Weight (HD) applications.

This is truly a fantastic addition to our product line.This new generation robot provides an ultra-quiet operation, improved efficiencies, and maximum flexibility.

 

Specifications

Specifications

Capacity (cycles/hour) 1500
Payload (inc. hand) 80 Kg
Main body weight 750 Kg
Power (220V, 3PH, 50/60 Hz) 4 KVA
Operational Space:
Z axis (vertical)
2400mm
R axis (reach)
1600mm
θ axis (turn)
330°
α axis (wrist)
330°

EC-201EC-201

The The Sack Filling and Robot Palletising Company range of robots provides one of the most flexible methods automated product handling currently available. Each system is designed to exceed customer expectations.

The EC-201 robot is one of the most technologically advanced robotic palletisers on the market today. With three EC-201 models to choose from, offers a solution for High Speed (HS), Heavy Weight (HD) and Super Heavy Weight (W) applications. This new generation robot provides an ultra-quiet operation, improved efficiencies, and maximum flexibility that accompany “high speed” palletizing technology.

 

SpecificationsData Sheets

Specifications

Capacity (cycles/hour) 1800
Payload (inc. hand) 200 Kg
Main body weight 700 Kg
Power (220V, 3PH, 50/60 Hz) 6.5 KVA
Operational Space:
Z axis (vertical)
2300mm
R axis (reach)
1500mm
θ axis (turn)
330°
α axis (wrist)
330°

End Effectors

We offer a range of End Effectors (hands) to handle a wide range of products. Such as Bags, Boxes, Kegs, Cans, Tubs and Bales. Also, we can design and manufacture an End Effector to suit almost any product. Please contact us to discuss your requirements.

Ancillary Equipment

  • Pallet Magazines – To supply empty pallets one at a time to pallet line.
  • Can also be used to stack empty pallets in a de-palletizing system.
  • Slipsheet and Tray Applicators- Automatically place plastic slip sheets from a roll, cardboard slip sheets from a stack and place then erect trays from a stack.
  • Pick-up conveyors – Powered rollers allowing the robot hand to gently pick up product.
  • Harsh Environment Jackets- To protect the robot from hostile environments.
  • Pallet Conveyors – Bespoke manufacture to suit customers plant layout and special requirements.